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Post by kickstandman on Mar 5, 2017 1:25:24 GMT
40 spoke wheels for camping?
I've had some problems carrying loads on 36 spoke wheels. I know that weight is the problem. I never run into this on the front wheel. Basically, a number of broken spokes in the back through the years.
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Post by vtchuck on Mar 5, 2017 20:42:13 GMT
40 spoke setups are pretty common with tandems.... I know Phil Wood made 40 spoke hubs.
My thoughts would be to really look at your existing setup. If I were building up a heavy duty rear wheel, I would want 14 straight gauge stainless steel spokes (or 12/13G if you could find them) from a top quality maker, a wider alloy rim and tires in the 700c x35 range. A 120 or 126mm 5/6 speed quality hub to minimize dish. I think these steps would make more impact than a couple extra spokes on each side. Just MHO.
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bendo
Viscount
Posts: 538
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Post by bendo on Aug 10, 2017 9:20:01 GMT
Are you touring on a Viscount? Or a different frame? b
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Post by wheelson on Oct 29, 2017 2:08:30 GMT
40 spoke rear wheels on touring bikes are quite common. My '84 Schwinn Voyageur SP was spec'd with a 40r/36f. I toured the Great Allegheny Passage/C&O Towpath (Rockwood, PA to Washington, DC) fully loaded on my converted Cannondale H600 with 40 spoke wheels. I've been building wheels since 1966 and agree with previous post by vtchuck "If I were building up a heavy duty rear wheel, I would want 14 straight gauge stainless steel spokes (or 12/13G if you could find them) from a top quality maker, a wider alloy rim and tires in the 700c x35 range. A 120 or 126mm 5/6 speed quality hub to minimize dish", additionally double wall rims if you can find them, spoke thread lube/lock, proper tensioning and pre-loading (squeezing pairs or side pre-loading). I've been working in a bike shop (again) post-engineering retirement, and I'm seeing a lot of poorly built wheels on new bikes across the board. Thing is, they're all machine built and that means they're only as good as the machine setup. And most are under designed, 32 spokes, poorly tensioned and trued on large and extra large hybrids and mountain bikes. We seldom see broken spokes on the smaller frames, so... We typically end up ordering heavier wheels, 36 spokes, wider and better quality rims, sometimes heavier spokes. So yes, a few extra spokes are a good thing if combined with other good wheelbuilding practices. Best, John "wheelson" Wilson
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Post by wheelson on Oct 29, 2017 2:23:57 GMT
ps: I AM currently building up a Viscount Aerospace (Pro, Gran Sport, Sport ?), not for loaded touring, though there's no reason why not, other than the downside of Viscount's lack of braze-on fittings for water bottles and racks. I'm sure others may disagree but that's why I have more than one bike. My Viscount goal is a light, fast day tripper, properly low geared for hilly rides with my ancient legs. Best, John "wheelson" Wilson 69 years and counting
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bendo
Viscount
Posts: 538
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Post by bendo on Oct 29, 2017 5:37:36 GMT
Great posts John. Thanks for your insights, very interesting. My current bike is a tourer or randonneur to be precise using the "everything old is new again" 650b wheel size. ALthough the wheels are only 32 spoke, the rear is an off-centre rim, meaning with a 5 speed freewheel on a 126 OLD hub, there is zero dish. Spokes are same length all round. Very strong wheel.
The other thing about randonneurs which you might already know is that, being French,they don't carry the majority of the load on the back wheel but on the front. This makes a lot of sense to me since the rear wheel's already got 70 - 90 kg of rider to support.
The lack of braze-ons and eyelets on Viscount frames are not the only reason for them being not-so-great for touring. I think the tightness of the frame spacing at the chain stay is the major factor. You can hardly fit 1 and 1/4 inch tyres, and certainly not if you want to fit mudguards (which don't fit perfectly because the chain stay and seat stay are not exactly equidistant from the rear axle centre).
b
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Post by wheelson on Oct 30, 2017 2:01:03 GMT
Bendo, I agree that the Viscount frames are not optimal for a full-blown touring machine. I guess it's how the OP defines "carrying loads". With respect to 650b, last year I converted my '79 Austro Daimler Vent Noir II to 650b because I couldn't give it enough riding time with my current rail trail/towpath mode. Easy enough conversion for a not-so-optimal bike ONLY because I have an old set of 650b wheels for a trial fit. The A-D made a great 650b conversion in spite of an almost total lack of braze-ons, proving your point about frame tightness being a huge factor. (I'll post photos of the A-D on the "non-Viscount" page soon.) I still won't define it as a touring bike in the full blown sense. Point is, the Viscount would not be my choice for a long distance multi-day full-blown tourer. Even my Schwinn Voyageur II has it's limitations, namely 27" tires and tire width between the cantilever posts. Another reason for N+many bikes!
Where I believe the Viscount will shine is in a role as light, fast, low geared climbing machine for the likes of Western Pennsylvania hills, the Virginia Skyline Drive, the VA-NC Blue Ridge Parkway, . . . Day tripping or "S240". Front loaded. Probably 32 spokes, well-built wheels. (I weigh about 185).
Note to Kickstandman: tell us more about your bike, the current wheels, and the type of loading you normally use.
Best, J.Wheelson
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bendo
Viscount
Posts: 538
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Post by bendo on Oct 30, 2017 8:05:36 GMT
The Vent Noir is a beautiful bike! Looking forward to pics!! Like the Aerospace "Supabike" it came with the first generation Dura-ace black groupset did it not?
I'm interested to know how you go the 650b wheels to work in that frame. Extra long-reach brakes? b
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Post by wheelson on Oct 30, 2017 12:32:39 GMT
b, the 650b conversion bike was a Vent Noir II, the one with the hard smoky chrome finish. It was a 700c bike to begin with, making brake reach a bit easier. I used offset brake shoe holders, first some unknown type, then some called bDop. This bike also originally came with Campagnolo GS group. The original Vent Noir had a flat black finish and came with full black Dura Ace and 27" wheels. I also had one of these models, built from a frame set with all silver 1st gen. silver Dura Ace. We did a family gift to my brother-in-law who has actually used it as a camping bike, most recently on the Pine Creek Trail in north central Pennsylvania, through a gorge known as the Grand Canyon of Pennsylvania. In keeping with the OP, this was on well-built 36 spoke wheels with used rims (as was my 650b conversion).
I've actually owned 5 or so different models of the Austro Daimler (shows how obsessive I can be), and I promise to post an account and photos of the 650b conversion, although I'll take it to the "other than" Viscount area since I fear we're drifting a bit from Viscount.
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Post by 54roadie on Nov 14, 2017 2:12:54 GMT
Wonderful descriptions of great bikes. Thanks to all. For the 2 cents my opinion is worth, kickstandman, the operative words for your wheel issues are "well built." Modern clincher rims (aluminum, I have no experience with carbon) are rounder and generally a lot stronger than anything made before the 90's. In my experience they build more easily into much nicer wheels. For touring with loads I'd likely put a Velocity A23 on the front and an A23 OffSet on the rear, 36 hole, 3x,(both sides of both wheels) with the heaviest spokes, straight gauge, your hubs will accept. I would also stay away from stainless - several wheelbuilders more skilled than I recommend carbon steel spokes.
Others on these boards are big fans of H Son rims. I have no experience with them.
Bendo's randonneur approach is correct - get the total weight more evenly balanced on both wheels for a better ride overall. Low mount front panniers seem to work better than anything else.
Again, this is all just my opinion, ask around and decide for yourself.
Good luck!
Frank
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Post by wheelson on Jan 16, 2021 15:28:46 GMT
Well, to resurrect an old thread (or beat a dead horse?!), I've done a bit more work on this subject in the past three years. At the shop I contract with, we've had a rash of broken spokes (even on almost new bikes), mainly for larger riders and hybrid bikes. So, after doing some reading and also some experimenting, we started building and rebuilding wheels with butted rather than straight gauge spokes. This began when we had repeat returns for certain bikes in which we replaced spokes, ordered new wheels, then rebuilt the new wheels after more spoke breakage. My thoughts are that the rim has a huge effect on the spoke breakage, especially breakage at the head. The stronger the rim, the less breakage even if using ridiculously thin butted spokes. Example 1: 26 x 1 3/8 Schwinn heavy steel rims, 16-17 ga. Radelli nickel plated spokes, on a '48 Schwinn Town and Country tandem (mine), still alive after three years of mostly rail trail and towpath riding, combined rider weight of 300 lbs. Example 2: In every case of repeated broken spokes, when we replaced the straight 14ga spokes with butted 14-16ga (and in one case 14-17ga), the result is NO repeated broken spokes even when using the same rim and hub. Example 3: A set of 40h high flange hubs and heavy duty 700c rims built with 14ga straight spokes and used on a stiff framed Cannondale for heavy loaded touring on rail trail and towpath (GAP and C&O). Wheels stayed true, no breakage. Example 4: In one case, we replaced the offending wheel (front) with a distributor supplied heavy duty, 36 12ga spokes, small flange hub. The result was a broken flange on the hub. We replaced with a standard wheel, 14-16ga spokes, no problems since. Final observation (not conclusion): It seems that it is possible to build an overly stiff wheel system. In the cases where the 14ga straight spokes broke, the rim flexed but the spoke did not. Since the spokes are in tension, the spoke broke at the weakest point, the J head bend, where the bending process increases the brittleness through work hardening. With the butted spokes, the main section is thinner than the head area and thus flexes rather than breaks, sort of a shock absorber? In the case of the tandem, the rims were so strong that one could get away with using the extremely thin spokes that might not be possible for a weak rim system. In the case of the loaded touring Cannondale, the extremely heavy duty rims, like the tandem, did not flex and overpowered any fault of the spoke system. The high flange hubs had enough "meat" around the spoke heads to prevent hub failure. In the case of the customers heavy duty 12ga wheel that failed, the weakest point - the small flange 36h hub, drilled for oversized spokes, was the breakage point, not the spoke heads. Wheelbuilding is one of the most controversial areas of cycling. Again, these are the observations of a veteran bike shop mechanic, 15yrs wrapped around a 30yr engineering career.
Comments and opposing viewpoints invited!
Best, John "wheelson"
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Post by brianbutler on Jan 17, 2021 21:39:40 GMT
I think you have identified the problem, namely the overly stiff wheel system. The butted spokes performing better than the straight ones is a good indicator. I always use straight 14 gauge (English/Japanese bikes) or straight 15 gauge (French bikes with smaller holes in the flanges). I have never broken a spoke in 50 years, except for a repeated break on a modern carbon fiber Trek Madone with lightweight bladed spokes. But I have had all kinds of failures (pinch flats, shattered ceramic wheel bearings, brifter breakage) on that bike because it is under-built for anything other than smooth pavement and trim riders.
My spoke luck is probably due to the fact that I probably don't tighten them enough. I don't notice any slop in the wheels but there must be a little give that prevents breaking.
Brian
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Post by wheelson on Jan 17, 2021 22:20:05 GMT
I think you have identified the problem, namely the overly stiff wheel system. The butted spokes performing better than the straight ones is a good indicator. I always use straight 14 gauge (English/Japanese bikes) or straight 15 gauge (French bikes with smaller holes in the flanges). I have never broken a spoke in 50 years, except for a repeated break on a modern carbon fiber Trek Madone with lightweight bladed spokes. But I have had all kinds of failures (pinch flats, shattered ceramic wheel bearings, brifter breakage) on that bike because it is under-built for anything other than smooth pavement and trim riders. My spoke luck is probably due to the fact that I probably don't tighten them enough. I don't notice any slop in the wheels but there must be a little give that prevents breaking. Brian Brian, I agree on not over tightening the spokes. I too mostly use straight 14 or 15ga spokes for self-built wheels for my personal bikes. To tell the truth, I usually end up using what I have on hand or whatever I can get a good deal on. I do try to match the components based on all the things learned. Like you, I don’t break a lot of spokes and when I do, it’s usually because of a stick flipped into the wheel. After saying that, I’m probably destined for a season of woe. I’m not a bladed spoke fan. Last challenge of the season was respoking a wheel set from bladed to round butted spokes on a carbon rim with hidden nipples. First job of the new year is converting a 26in. motorized front wheel with a 5.25 diameter hub and 12ga spokes into a 700c rim. Wish me luck! Best, John “w”
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